Digitisation/ automation of error identification in manufacturing

  • Client sub sector: Medical device manufacturing
  • Summary results of the Lean Ireland engagement: 25% reduction in Waste using SPC.  Implemented automated SPC, for stations identified as critical to quality by regression analysis of complaint data
Customer satisfaction
Teamwork
Streamlined processes
Reduced costs

Problem statement

Client had no live trending of critical quality parameters

Objective

To simplify and error proof data collection on critical process parameters. To make the data available numerically and graphically in real time. 

Lean Ireland consulting/training work

Conducted Regression Analysis to identify the critical to quality parameters affecting customer complaints.  Worked with Controls Engineers to access data and make it usable for live tracking and trending.

Detailed results of the client work

Using free SPC Software for Power BI, implemented automated SPC, linking machine, databases and Operations Management.

Level of Lean Ireland of engagement

Onsite consulting and training with client operations and quality team

Get in touch

Call us on +353 (0)91 870 708


Get In Touch

Selectors

Project Types